Xinmao Fully Automatic Energy Drinks Juice Beer Carbonated Drink Aluminum Can Filling Seaming Machine Production Line

• Customization: Available
• After-sales Service: Available
• Warranty: 24 Months
• Automatic Grade: Automatic
• Material Type: Liquid
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Multi-Room Feeding
• Dosing Device: Capacity Cup
• Filling Principle: Atmospheric Pressure
• Packaging Container Lifting Structure: Chute Lifting
• Structure: Rotary
• Packaging: Aluminum Can
• Packaging Material: Aluminum Can
• Model No.: Dgf
• Material: SUS304 / 316L
• Bottle Volume: 200ml - 2L
• Capacity: 1000bph - 24000bph
• Function: Rinsing Filling Capping
• Control: PLC (Siemens)
• Keywords: Water Bottling Machine
• Filling Product: Pure Water / Mineral Water
• Bottle Material: Pet Bottle / Glass Bottle
• Voltage: Customized
• Certification: CE, ISO, SGS
• Transport Package: Wooden Case
• Specification: 170*220*220
• Trademark: XINMAO
• Origin: Zhangjiagang City, Jiangsu Province, China
• HS Code: 8422301090
• Production Capacity: 1000bph - 24000bph

Product Description

Product Description

Product Parameters

Model	Canned Number	Filling Head	Production capacity (cans/hour)	Applicable Tank Diameter	Applicable Tank Height	Power (kw)	Weight	Overall Dimension
DGF12-1	1	12	1000-1500	Φ52.5-65.3mm	122 - 160mm	4.0kW	4000kg	2300×1560×2100mm
DGF12-4	4	12	2000-3000	Φ52.5-65.3mm	122 - 160mm	5.5kW	4300kg	2700×1700×2100mm
DGF20-4	4	20	4000-6000	Φ52.5-65.3mm	122 - 160mm	5.5kW	6000kg	3000×1950×2100mm
DGF24-4	4	24	6000 - 10000	Φ52.5-65.3mm	122 - 160mm	5.5kW	6000kg	3360×2150×2100mm
DGF36-6	6	36	8000 - 15000	Φ52.5-65.3mm	122 - 160mm	7.5kW	6900kg	3500×2350×2100mm
DGF48-8	8	48	10000 - 20000	Φ52.5-65.5mm	122 - 160mm	7.5kW	8300kg	3800×2450×2100mm

It is suitable for filling and capping aluminum canned beverage, such as beer, CSD, etc. It is equipped the advanced
device, electrical equipment, and pneumatic control technology. It has the characteristics of filling reposefully, high speed,
liquid level control, capping reliably, frequency conversion timing, less material loss. It can be equipped long-distance control system. It is the preferred equipment for the medium beer and beverage plant.

Working Procedure:

The cans are divided into cans by the feed screw through the conveyor chain, divided into suitable spacings, and then transferred by the transition dial wheel to the filling and sealing machine of the filling machine. The cans that enter the filling machine are held upright by the canister guide guarding the can body. Filing adopts non-contact flow meter filling method. The cans coming out from the filling machine are in fed in a free order at the beiginning and through a period of chain acceleration to make the tank reach the correct pitch feed tank side belts, when each can through the can to detect the proximity switch, the proximity switch is actuated. At this time, the cylinder makes the lid cutter on the lid retract, a can lid is removed from the lid stack, and is carried by the lid transfer turret under the capping head, before the cap can reach the capping device together with the cap, the cap can be accurately positioned through the cap transfer and the sealing star wheel swivel, and then when the cap arrives, the cap supporting platform accurately lifts the can to the caps's position.At this moment, the lid is pushed by the lid to press the lid onto the top of the tank. When the can is clamped between the tray can holder and the capping head, the lids start to rotate together, and the capping operation begins. Two flanging rollers complete the crimping. The lid rod pushes the can away from the capping head, and at the same time, the tank star wheel pushes the sealed cans out of the can sealer and puts the cans onto the conveyor belt of the can table.

Main Features:

1. Wholly sealed window structure which is beautiful, concise, easy and highly operated;

2. Cycling tank design with precision polishing inside;

3. High precision and large flow rate filling valves to meet productive requirement;

4. Specially designed roller structure which is easy to be adjusted, locked and ensure sealing function;

5. Friendly and convenient operating panel with high expansibility;

6. The filling valve adopts high precision mechanism valve, fast speed filling, high precision liquid level;

7. The filling vat adopts SUS304 material designed selaing vat, to achieve consitant pressure filling;

8. The flow rate of the filling valve >125ml/s;

9. Main transmission adopts toothed belt and gearbox open-type transmission assemblies, high efficiency, low noise;

10. The main drive adopts step-less speed change for frequency conversion, the whole machine adopts PLC control; the capping machine and filling machine adopts coupling joint, to ensure synchronization of two machines;

11. With filling with can, no filling without can;

12. The filling manner is constant pressure filling, with fast filling speed and stable action;

13. Seaming trolley adopts high hardness alloy steel quench (HRC>62), capping curve adopts projection grinder precision machining to ensure the quality of capping;

14. With capping with can , no capping without can control system, to ensure the normal running of the machine;

15. With CIP automatic rinsing function;

16. With centralized lubrication system.
1.Can washing Part

Function : washing bottle inside and outside dust .
<1>All 304/316stainless steel rinse heads, water spray style inject design,more save water consumption and more clean;

<2>304/316 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing;

<3> 304/316 stainless steel washing pump.

2.Can Filling Part

Fucntion : filling water into bottle .

<1> 304/316 Stainless steel high precision filling nozzle;

<2> Filling volume adjustable in fine rank,same liquid level after filling;

<3> All 304/316 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean;

<4> 304/316 stainless steel filling pump.
3.Can Capping Part

Function : put caps on bottle .
<1> Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping;

<2> All 304/316 stainless steel construction;
 

<3> No bottle no capping;

<4> Automatic stop when lack of bottle.

Related Products

4.Empty Can Depalletizer
 

Depalletizer can be designed as Fully Automatic or Semi Automatic, it is for the unloading the three piece Can, two piece Alu Can,and Glass Bottle from Pallet to Production Line. The electrical parts like PLC, photoelectric switch, position switch,pneumatic controller adopt the electrical products from famous brands in German, Japan, and Taiwan.

5.Warming Machine
Before filling, water and carbon dioxide are mixed in the mixer at low temperatures (only at a specific temperature can be fully integrated), after filling is completed, in; The outer wall of the bottle will form something like ice (but not ice), to bring the drink back to the normal temperature is installed behind the filling machine.

6.Blow Dryer
After the can beverage bottle comes out of the warm bottle machine equipment, it is necessary to use the blow dryer to dry all the water droplets on the outside of the can to facilitate the label sleeve action.

7.Can INTERNAL PRESSURE DETECTOR
This detector detects the real time internal pressure of Can or PET Bottle , after liquid nitrogen or soft drink been filled. Once there is one unqualified Can been detected, the detector will fast react by firstly reject the Can, then alarm the operator with Sound and Light. It also can process the real time monitoring, if there were batch unqualified Cans been detected, it would issue warning signal to notice the operator, further more it also can be programmed to control the up stream production, by stopping the running of production line, to prevent further more unqualified accidents.

8.Automatic PVC Shrink Labeling Machine

Application: PVC / PET / OPS label sleeve
* Stainless steel Main Machine Frame / Famous electrical components

9.Laser Coding

The working principle of the laser coding machine is to gather the laser at a very high energy density on the surface of the inscribed object, through burning and etching, the surface material gasification, and by controlling the effective displacement of the laser beam, the precise burning of the pattern or text. Compared with ink coding, laser coding has the advantage of saving consumables, and ink coding requires customers to prepare ink.

 

10.Automatic PE Film Shrink Wrapping Machine

This machine is suitable for wrapping and packaging of such products as pop-top, mineral water, bottles beer, drinks etc without
bottom-tray(or with bottom-tray). Working with PE shrink tunnel to pack the goods perfectly. The whole producing of shrink
wrapping machine process adopt the Germany advanced technology. And the main parts of shrink wrapping machine are imported from
international famous companies, capability stable and using long-time.

Product Application

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Company Profile

FAQ

Q1: which city are you in? how can I get to your factory? Are you a trading company or factory?
A1: We are in Zhangjiagang city, two hours driving from Shanghai. We are factory. Manufacturing mainly beverage filling and packagingmachines. We offer turnkey solutions with more than 15 years experience.

Q2: Why is your prices higher than others?
A2: We offer high-end machines in our business. Welcome to our factory to have a visit. And you will see the difference.

Q3: What is your delivery time?
A3: Normally 30-60 working days depends one machines, water machines are faster, carbonated drink machines are slower.

Q4: How to install my machines when it arrives? How much the cost?
A4: We will send our engineers to your factory to install the machines and train your staff how to operate the machines If
needed.Or you can arrange engineers to study in our factory. You are responsible for air tickets, accommodation and our engineer wage USD100/day/person.

Q5: How long time for installation?
A5: Subject to machines and the situation in your factory. If everything is ready, it will take about 10 days to 25 days.

Q6: How about the spare parts?
A6: We will send one year enough easy broken spare parts together with the machines for free, we suggest you buy more units tosave international courier such as DHL, it is really costly.

Q7: What is your guarantee?
A7: We have one year guarantee and life-long technical support. Our service also including machine maintence.

Q8: What is your payment term?
A8: 30%T/T in advance as down payment, rest should be paid before shipping. L/C is supported also.